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This study examines the environmental and economic feasibility of using repurposed spent electric vehicle (EV) lithium-ion batteries (LIBs) in the ESS of communication base stations (CBS) for load shifting.
The secondary use of spent LIBs can also relieve the significant pressure on the end-of-life (EoL) management of EVs. It was estimated that the generation of spent lithium iron phosphate (LFP) batteries, a typical type of LIBs that are used in EVs, in China alone has reached 230 thousand metric tons by 2020 .
As a result, on the one hand, for the energy storage projects using second-life LIBs that have been built and put into use, the battery performance should be regularly evaluated, and the monitoring and supervision should be strengthened .
To promote the reuse value of spent LIBs and alleviate the safety concern, stakeholders need to monitor the existing repurposed LIBs-based energy storage projects, as well as to pay more attention on related technologies like online performance diagnosis and battery monitoring and supervision.
Among a variety of battery-based ESSs, the ESSs that employ spent electric vehicle (EV) lithium-ion batteries (LIBs) have been regarded as the most promising approach . Spent EV LIBs still have 80 % of their nominal capacities, and it can still be used in ESS systems with lower requirements on battery performance .
The global industrial and commercial energy storage market is experiencing unprecedented growth, with demand increasing by over 350% in the past three years. Energy storage cabinets and lithium battery solutions now account for approximately 40% of all new commercial energy installations worldwide. North America leads with a 38% market share, driven by corporate sustainability goals and federal investment tax credits that reduce total system costs by 25-30%. Europe follows with a 32% market share, where standardized energy storage cabinet designs have cut installation timelines by 55% compared to custom solutions. Asia-Pacific represents the fastest-growing region at a 45% CAGR, with manufacturing innovations reducing system prices by 18% annually. Emerging markets are adopting commercial energy storage for peak shaving and energy cost reduction, with typical payback periods of 3-5 years. Modern industrial installations now feature integrated systems with 50kWh to multi-megawatt capacity at costs below $450/kWh for complete energy solutions.
Technological advancements are dramatically improving energy storage cabinet and lithium battery performance while reducing costs for commercial applications. Next-generation battery management systems maintain optimal performance with 45% less energy loss, extending battery lifespan to 18+ years. Standardized plug-and-play designs have reduced installation costs from $900/kW to $500/kW since 2022. Smart integration features now allow industrial systems to operate as virtual power plants, increasing business savings by 35% through time-of-use optimization and grid services. Safety innovations including multi-stage protection and thermal management systems have reduced insurance premiums by 25% for commercial storage installations. New modular designs enable capacity expansion through simple battery additions at just $400/kWh for incremental storage. These innovations have significantly improved ROI, with commercial projects typically achieving payback in 4-6 years depending on local electricity rates and incentive programs. Recent pricing trends show standard industrial systems (50-100kWh) starting at $22,000 and premium systems (200-500kWh) from $90,000, with flexible financing options available for businesses.